Have I ever mentioned how much I love my sister? She's pretty cool. My DH had a milestone birthday recently, and she was on the ball so to speak (~giggle~) and worked with me to get him a pretty awesome gift. She knew that the Things 1&2 and I were going to take him to the
Baseball Hall of Fame and Museum in Cooperstown for his special day, so she got him a bat engraved with his name and a message. He absolutely loved it (I knew he would, because I had to work pretty hard to distract him from buying one for himself while we were in new York!) and he immediately wanted to display it, but... we had no way to hang it.
There are hangers available out there, as well as display stands. Some of them are all fancy and laser-engraved, and some are even reasonably priced, but I hate buying something that I know I could make myself. I searched the internet to see if I could get some tips on how to make one, but for once the internet failed me! I found not a single thing about making them, just ads to buy one. I was amazed,because they seemed so simple to make. Well, I cleaned up my rarely used basement workshop, and the spiders and I spent some quality time together while I figured out how to make a baseball bat hanger for my dear DH.



We good?

I just used what I had available, and as usual I was completely flying blind, but I'll explain it all as clearly as I can and give you my suggestions for doing it better than I did.
The holiday coincided with DH getting a promotion at work, so I also made him a business card holder for his desk. That was pretty simple, so I'll throw it in, too.
Baseball Bat Hanger or Stand
I designed this to do double duty, since DH's office has cement walls and he can't hang it there, but he may want to hang it if he decides to display it at home instead.
Materials and tools:
- 4 wood screws (at least 2" long)
- Wooden board. I used an old 2x4 I salvaged. For both the holder/hanger and the business card holder, I used less than a 3ft length.
- Jig saw
- Drill with standard bits
- 2" paddle bit
- Sandpaper
- Wood glue
- Wood burner, felt, picture hangers (all optional)
This is my first attempt at a tutorial slightly more than basic, so bear with me, and feel free to ask questions in the comments section below.
First, measure, measure, measure! My brain hurt from all the math I was doing, because I'm one of those people that just eyeballs things. So, this was definitely outside my comfort zone.
Measure the neck of the bat (handle? Not a sports person, sorry) just under the knob at the end, and the widest part of the barrel. A flexible tape measure, like for sewing, will give you the circumference, but mine went MIA just when I needed it so I used a ruler to measure the width, and just used that number. It worked out fine.
I used centimeters because doing fractions gives me hives, and got 3 1/2 cm for the neck measurement, and 6 cm for the barrel.
So now I know that the parts I cut out (where the bat will rest) need to be at least 6 cm long, but I added some length for stability. I believe the final measurement I went with was 10 cm, but this ended up being a bit too thin, and when I was jigsawing the base where the barrel of the bat would rest, it broke. This was probably partly because I was using an old board, but I would recommend doubling your largest measurement, which would be (because bats are pretty standard) 12 cm.
Cut 4 pieces of your 2x4 to this length. One will be notched out for the top of your bat, one will be notched for the bottom, one will be the backing to the top and the last one will be the backing piece to the bottom.
Still with me? Okay, here we go. More measuring. Deep breath.
Take one of your cut pieces and mark the center by using a ruler to make an x from corner to corner. Determine what you want to be the front of your piece and draw a line from the center of your x to the front of your piece. It should look like this:

Okay.
Now measure from each side of the line you just drew along the front of the piece, and mark 3 cm to the right and the left of the line. Use these lines to draw a curve to the center of the x that mimics the curve of the bat. I actually stood the bat on my piece of wood and traced the curve, which worked pretty well. Use your jig saw to cut out the curve you just drew. I found that cutting through the center line to the middle of the x, and then along the curve from each side to that point worked well. Sand the inside of the curve and along all the edges (except the back ones!) really well.
Almost halfway there!
Mark the center of your next piece of wood in the same way, with an x, and then draw a line to the front like before, and another to each side. Your piece will be marked like this:

Measure 1 1/2 cm to each side of the line you drew to the front of your piece and mark. Draw a line from each of these measurements to the second line you drew. Now your piece is marked like so:

Now, those of you who are mathematically sharp are saying "Hey! Our measurement was 3 1/2 cm, and that's only 3 cm wide! What gives?" Or maybe not. But this is slightly narrower because the neck of the bat flares at the end, so making this measurement narrower than where we measured means that the bat, once placed lovingly in its handmade display hanger, will be locked in securely enough to not accidentally fall or slide out.
Now, after securely clamping your wood to your work bench (found out the hard way that this is much safer than trying to hold it - ouch!) take your 2" paddle bit and place it with one edge on the center of your x, and the center of the bit on the line you drew to the front of your piece of wood. Drill about 3/4 through the piece of wood and flip it over. You should be able to see where the center of the bit has already punched through the back, so use that to center your bit (remembering to secure the wood first!) and drill through the remaining 1/4. Turn the piece back over, use your jig saw to cut along the last two lines you drew (the ones marked in red on the diagram), and sand all your edges except for the back ones.
Hooray! Almost done!
Now, spread some wood glue on the back narrow edge of your top hanger, and align with the bottom of one backing piece. Clamp and let it dry.
Apply wood glue to the back edge of your bottom hanging piece, align in the center of of the second backing piece, and let it dry (clamping this seemed awfully difficult, so I deemed it unnecessary).
After about an hour or two, these pieces should be stable enough that if you'd like, you can use wood screws to secure them. Just make sure that you drill pilot holes and countersink your screws. I would think that glue would be sturdy enough to hold them, but I screwed them together because I didn't have time to let the glue dry. Sand all the sharp edges, and decorate!
I -again, because of time constraints and because I liked the look of the salvaged wood- just used a woodburner to add DH's initials, but you could paint this or seal it and really make it look amazing. I glued felt to the back so that it would not scratch DH's desk (because I forgot to countersink my screws - again, do as I say, not as I do, I made the mistakes for you!) but if you wanted to hang this on the wall you could either screw it directly to the wall from the front, or use picture hanging hardware to hang it.
I'm worn out, I will have to post how to make the business card holder separately. Good luck and I would love to see pictures if anyone makes this!